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Accident Prevention Solution for Voltage Sag - "Smart POWER Vaccine®"

Sag Accident Damage

  • FA Components' Resistance Characteristics to Instantaneous Voltage Drop “Sag” [:Average]


  • Note:
    1. Resistance Characteristics of automation component equipment to instantaneous voltage drop: Source IEEE Std. 1346:1998,[Average]
    2. 3 phase Sag Compensation Performance Criteria Classification.
  • Damage from Instantaneous Voltage Drop Accident

  • Accident Damage Amount of Instantaneous Voltage Drop by Industry

  • NO Industry Repoted Cost Service Voltage Load
    1 Semiconductor $1,500,000 69kV 25MW
    2 Semiconductor $1,400,000 161kV 30MW
    3 Semiconductor $700,000 12.5kV 10MW
    4 Metal Casting $200,000 13.8kV 16MW
    5 Chemical Plant $160,000 12.5kV 5MW
    6 Pulp and Paper Mill $110,000 161kV 100MW
    7 Aerospace Engine Machning $100,000 13.8kV 10MW
    8 Food and Beverage $87,000 12.5kV 5MW
    9 Chemical Plant $75,000 66kV 3MW
    10 Chemical Plant $75,000 66kV 5MW
    11 Electrnic Components $75,000 12.5kV 5MW
    12 Crystal Growth $60,000 12.5kV 1MW
    13 Chemical Plant $46,175 66kV 30MW
    14 Wiring Manufacturing $34,000 12.5kV 2MW
    15 Chemical Plant $18,000 12.5kV 2MW
    16 Fibers Plant $15,000 12.5kV 1MW
    17 Paper and packaging $10,000 12.5kV 4MW
    18 Plastic Bag Manufactuting $10,000 480kV 4MW
    19 Palstics $7,500 12.5kV 4MW
    20 Stanless Steel Manufacturing $5,500 12.5kV 2MW
  • Damage due to Instantaneous Voltage Drop in Semiconductor Automation Production Equipment

  • Outage Duration (sec) % of All Outages Equipment Affected
    <0.05 21.875 Build up hydraulic pumps - Build up coolant pumps Termination Ovens - Build up machines
    0.05≤ <0.1 37.5 Tin treatment controls - Termination ovens Build up hydraulic pumps - Build up coolant pumps Central plating exhaust - Termination exhaust Scrubber - Rotaries
    0.1≤ <0.5 21.875 Build up hydraulic pumps - Build up coolant pumps Central plating exhaust -Termination exhaust Build up & Cutting machines - Plating tank heaters 75hp Compressor - Scrubber - Termination ovens Build up hvac - Brandson Hook BTU'S Hvac #1 -Thermo shock chamber
    0.5≤ <1 9.375 Central plating exhaust - Termination exhaust 75hp Compressor - Termination ovens - BTU's Tin treatment controls - QE chambers - Plating tank heaters Lasers - Rotaries - Cutters - Burn in voltage alarms
    1≤ <1.5 9.375 Central plating exhaust - Termination exhaust 75hp Compressor - Termination ovens - BTU's Tin treatment controls - Plating tank heaters Hvac #1 - Barber Colman controls
    ≤1.5 0
  • Damage due to Instantaneous Voltage Drop